Process Quality And Heat Treatment Engineer
Há 5 dias
Summary
The Process Quality and Heat Treatment Engineer will coordinate, maintain and implement problem solutions tools about grinding and machining processes and also metallurgical activities related to induction heat treatment with a focus on preservation, complying with the product requirements with the standards established according to the specific requirements of the client, in addition to coordinating the internal and external audits of the CQI-9.
Essential Duties and Responsibilities
- Monitor and support changes in operational procedures and required documentation.
- Develop and implement quality and metallurgical laboratory inspection programs and methods, including monitoring, analysis and reporting of process data after SOP. Carry out process and product audits at grinding, machining, and metallurgical processes for compliance with product requirements and process specifications.
- Attend to the internal and external audits of CQI-9 and coordinate the maintenance of the documentation itself.
- Work with the production cell and teams to implement new tests, methods, and inspection criteria.
- Identify weaknesses in production processes. Monitor, support, and facilitate actions to reduce costs and scrap. Identify training needs for the operational team.
- Ensure that the control plans at grinding, machining, and metallurgical processes are fulfilled, ensuring that in case of something out of specification, coordinate the containment in conjunction with Operations.
- Conduct statistical analysis of the process/product.
- Develop process validation in tooling changes, new projects, or process improvements. Responsible for the implementation of corrective actions related to the process.
- Manage quality-related production documentation at grinding, machining, and metallurgical processes.
- Conduct research in metallurgical failure analysis.
- Promote improvement processes in heat treatment, grinding, and machining processes, also in charge of reducing scrap.
- Monitor and report important issues or events identified during quality assurance activities and actions taken to improve the situation.
- Provide quality assurance training for production personnel and metallurgical laboratory equipment.
- Routinely review inspection data to ensure conformity according to the control plan.
- Have authority to stop processes to correct quality, safety, or environmental problems, identify and place suspicious products on hold for quality, and immediately notify supervisory staff when processes do not meet requirements.
Competencies
- Strong organizational, communication, and computer skills.
- Punctual, reliable, self-directed.
- Willing to travel > 30%.
- Statistical skills: able to collect, analyze, and share results about process data.
- English ability to speak, write, and communicate is strongly desirable.
Qualifications / Education
- Concluded Engineer degree.
- Knowledge and experience in CQI 9, IATF 16949, VDA 6.3 specific customer requirements.
- Knowledge in QM Core Tools (APQP, FMEA, SPC, MSA, PPAP).
- Knowledge and experience with FMEA and SPC.
- Knowledge of problem-solving methodologies (5 Whys, 8Ds, Ishikawa, etc.).
- Knowledge of GD&T.
- Microstructure analysis (Martensite, retained austenite, pearlite, and spheroidized). Sample preparation (cutting, encapsulation, and polishing) necessary.
- Experience with hardness tests (HRC, HB, and HRV) necessary.
- Magnaflux and penetrant liquid testing desirable.
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