Product Development Specialist

Job Overview

The Manufacturing Process Developer role is critical in creating and implementing efficient manufacturing processes that meet customer requirements. This position involves developing assembly processes based on quality systems, financial investment, and labor plans. Key responsibilities include managing the implementation of new processes, selecting equipment to be purchased, and estimating timelines.

Responsibilities

• Develop detailed manufacturing plans for new programs, including planning for new equipment or retooling existing equipment.
• Prepare and conduct all sourcing activities for major external tooling and equipment purchases, gathering information on products, production rates, and assembly requirements.
• Support the launch team with training and provide reference materials and technical support to equipment operators.
• Monitor and support the plant during equipment installation, certification, run-off, and launch, escalating any issues to leadership as needed.
• Collaborate with the Production Control & Logistics (PC&L) team to optimize material flow to the production line and ensure efficient operations.
• Demonstrate a strong understanding of company operations, including sequencing, subassembly, shipping, and receiving.
• Coordinate and conduct program change requests to ensure timely and effective implementation.
• Collaborate with Quality Engineers to integrate quality tools into the design of assembly processes and equipment.
• Develop and update policies, procedures, methods, and work guidelines to maintain process integrity.
• Promote health and safety best practices in all phases of engineering, installation, and launch activities.
• Protect organization value by keeping information confidential and cautioning others regarding potential breaches.
• Analyze and improve existing manufacturing processes and develop, test, and implement new production methods to increase productivity, reduce waste, and ensure consistent product quality.
• Create and maintain clear work instructions, standard operating procedures (SOPs/SWS), and accurate process documentation.
• Collaborate with design, quality, maintenance, and production teams to resolve process and equipment issues.
• Perform root cause analyses for process deviations and non-conformances and implement sustainable solutions.
• Monitor key performance indicators (KPIs) and generate reports to track manufacturing efficiency and quality metrics.